Bench work & joints · National 5

Hand tools

10 cards · 5 quiz · 0 exam
What you're learning in this topic

Learning intention WALT

We are learning about hand tools, specifically to be able to:

  • choose and use the right saw: tenon, coping, rip, cross-cut or panel
  • choose and use the right plane: jack, smoothing, block, rebate, plough, bull-nose
  • use chisels, spokeshave and hand router safely
  • drill holes without splintering

Success criteria WILF

  • I can choose and use the right saw: tenon, coping, rip, cross-cut or panel
  • I can choose and use the right plane: jack, smoothing, block, rebate, plough, bull-nose
  • I can use chisels, spokeshave and hand router safely
  • I can drill holes without splintering

Saws

SawUse
Tenon sawStraight cuts in joints; the stiff back keeps the blade straight
Coping sawCurves and removing waste from joints; thin replaceable blade
Panel saw / hand sawCutting larger boards and planks to size

Planes

PlaneUse
Jack planeGeneral planing to size and straightening edges
Smoothing planeFinal smooth finish on surfaces
Block planeEnd grain and small work; low blade angle
Rebate planeCuts a rebate (a step) along an edge; uses a fence and depth stop
Plough planeCuts a groove along the grain, e.g. for a panel or drawer base
Bull-nose planeCleans up rebates and stopped work right into corners

Plane with the grain to avoid tearing the surface. When planing end grain, work in from both ends, or clamp a waste block on, so the far corner doesn't split.

Chisels and shaping tools

  • Firmer chisel: strong, general-purpose, can be struck with a mallet.
  • Bevel-edged chisel: bevelled sides get into corners, e.g. dovetail halvings and housings.
  • Mortise chisel: thick and strong for chopping mortises with a mallet.
  • Spokeshave: shapes and smooths curved edges (after a coping saw).
  • Hand router: levels the bottom of a housing or recess to an exact depth.

Always keep both hands behind the cutting edge. Strike chisels with a mallet, never a hammer.

Other bench tools

  • Hammers: Warrington (cross pein) for small nails; claw hammer for large nails and pulling them out. Mallet for chisels and assembly.
  • Screwdrivers: match the tip to the screw head (slotted, Phillips, Pozidriv).
  • Hand drill and brace: drill holes; a brace with an auger bit drills larger holes. Clamp a waste block underneath to stop the underside splintering.
  • Bradawl: makes a starting hole for screws. Countersink bit: lets screw heads sit flush.
  • Bench vice: holds work securely, with the work low to stop vibration.

Key terms

Coping sawCuts curves and removes waste from joints
Tenon sawStraight accurate cuts for joints; stiff back
Plough planeCuts a groove along the grain
Rebate planeCuts a rebate (step) along an edge
Bull-nose planeCleans up rebates right into corners
SpokeshaveShapes and smooths curved edges
Hand routerLevels the bottom of a housing to an exact depth
Bevel-edged chiselGets into corners, e.g. housings and dovetail halvings
Mortise chiselThick, strong chisel for chopping mortises
Stopping the underside splintering when drillingClamp a waste block underneath

Quick check

1. Which plane cuts a groove for a drawer base?

  1. Plough plane
  2. Jack plane
  3. Block plane
  4. Smoothing plane
Show answer
A: Plough plane. A plough plane cuts grooves along the grain.

2. Which two hand tools would cut and smooth a curved edge?

  1. Tenon saw and jack plane
  2. Coping saw and spokeshave
  3. Panel saw and chisel
  4. Rip saw and file
Show answer
B: Coping saw and spokeshave. Coping saw to cut the curve, spokeshave to smooth it.

3. Which tool levels the bottom of a housing joint?

  1. Bradawl
  2. Marking gauge
  3. Hand router
  4. Mallet
Show answer
C: Hand router. The hand router cuts to a set depth.

4. Why does a tenon saw have a heavy back?

  1. To make the saw heavier so it cuts faster
  2. To protect your hand from the teeth
  3. To decorate the saw and show the maker
  4. To keep the thin blade stiff and straight
Show answer
D: To keep the thin blade stiff and straight. The back stops the blade bending.

5. What should you strike a chisel with?

  1. Mallet
  2. Warrington hammer
  3. Claw hammer
  4. Spanner
Show answer
A: Mallet. A mallet won't damage the handle.

Printable worksheet

An I do, we do, you do worksheet for this topic, with a separate answer sheet.

Worksheet (PDF)Answers (PDF)